Chemical & Process Engineer · UK

Kevin
Muleya.
Engineering

Process safety, operations, reliability and maintenance improvement — turning technical problems, risk findings and engineering data into practical delivery.

Process SafetyOperationsReliability & MaintenancePower BIManagement of ChangeAsset IntegrityProject DeliveryPhotographyProcess SafetyOperationsReliability & MaintenancePower BIManagement of ChangeAsset IntegrityProject DeliveryPhotography
Career

Experience built across risk, operations and asset performance.

A progression from project coordination into process safety, operational engineering and reliability & maintenance improvement.

R&M Improvement Engineer
BOC UK & Ireland

2025 — Present
Worsley / PGP

Reliability and improvement work spanning maintenance intelligence, PSV methodology, automation feasibility, safety-critical maintenance standardisation, critical spares and engineering change workstreams.

SAPPower BIPSV / REFPROPMaintenance improvementAsset integrity

Graduate Operations Engineer
BOC UK & Ireland

2024 — 2025
Motherwell + Grangemouth

Managed and supported EMOC activity across two operational sites, contractor control during TAR/project work, CARA asset-risk reviews, COSHH assurance, PSPI investigation and Historian mimic improvement.

EMOC / MoCCARAContractor controlHistorianCAPEX support

Graduate Process Safety Engineer
BOC UK & Ireland

2023 — 2024
Woking

Supported HAZOP, LOPA, ALARP, HRA, QRA and OBRA activity; progressed Process Safety Information implementation, PSPI reporting, PHAWorks migration, P&ID gap analysis and technical-document control.

HAZOP / LOPAPSI / PSPIPHAWorksP&IDRisk assessment

Project Coordinator
OJ Solutions Ltd

2022 — 2023
Manchester

Coordinated EPOS deployments, hardware refreshes, access-point rollouts and office moves, planning resources for up to 40 engineers while maintaining roadmaps, RAID/RACI controls and stakeholder updates.

Project coordinationRAID / RACIStakeholdersResource planning
Selected work

Projects where engineering judgement became measurable value.

Automation, maintenance intelligence, asset integrity, operational change and competence development.

01 · Automation & productivity

Wolverhampton test-shop automation

Mapped the manual workflow and developed the initial automation feasibility route across actuator, ergonomic and control requirements.

£150k–£200k estimated productivity opportunity
02 · Maintenance intelligence

Power BI maintenance reporting

Converted SAP maintenance data into clearer decision support for defect cost, overdue work, recovered hours, backlog and workload pressure.

Maintenance data → branch-level insight
03 · Operations & change

EMOC close-out

Coordinated site teams, contractors, controls and action tracking across Motherwell and Grangemouth.

30 changes progressed; 3 remaining open
04 · Asset integrity

CARA risk reviews

Translated condition and risk findings into maintenance, overhaul, replacement and budget/CAPEX priorities.

100% review completion
05 · Reliability improvement

Crawley hose failure investigation

Reviewed handling and failure mechanisms, tested a revised hose solution and monitored the result after implementation.

£7k verified saving
06 · Competence & safety

From controlled maintenance standards to task-ready learning.

Structured safety-critical requirements into technician learning while preserving technical traceability and surfacing data-quality gaps.

91 descriptions organised into 25 parent groups
Capabilities

Technical depth, site context and delivery discipline.

The combination matters: risk, operational understanding, engineering data and the ability to move actions through to delivery.

01

Process safety & risk

HAZOP, LOPA, ALARP, HRA, QRA, OBRA, PSI/PSPI, incident investigation and technical assurance.

02

Operations & asset integrity

ASU/PGP exposure, EMOC/MoC, RAMS, permits, contractor control, COSHH, CARA, WSE actions and TAR support.

03

Reliability & digital

SAP, Power BI, maintenance KPIs, defect/backlog analysis, critical spares, Historian mimics and RCA.

04

Engineering delivery

P&ID verification, PSV sizing replication, REFPROP, technical reviews, stakeholder management and project coordination.

SAPPower BIPHAWorksLeaderPHASTREFPROPHistorianSharePointMicrosoft 365Articulate / Rise 360
Education
2020 — 2021

MSc Advanced Engineering Materials — Merit

University of Manchester · Au/Pd particle formation and size evolution using in-situ STEM and image analysis.

2016 — 2020

BEng Chemical & Process Engineering

University of Strathclyde · design work included a net-zero lactic acid plant and anaerobic digestion / biogas process plant.

Photography

KVN takes photos.

A creative practice focused on natural editing, composition and documentary detail. View selected work on Instagram.

Contact

Let’s make useful things happen.

For engineering, projects or professional enquiries, use email or LinkedIn. For photography, find me at @kvntakesphotos.